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Double Wall Paper Cup Making Machine with Full Servo Control

Double Wall Paper Cup Making Machine with Full Servo Control

Upgrade your production with smart, stable, and low-maintenance technology.

  • Independent servo motors for each forming station
  • Stable operation with minimal downtime
  • Easy operation with touch screen
  • 1- Product Detail XZT-150D
  • 2- Product Detail XZT-150D
  • 3- Product Detail XZT-150D
  • 4- Product Detail XZT-150D
  • 5- Product Detail XZT-150D
  • 1- Product Detail XZT-150D
  • 2- Product Detail XZT-150D
  • 3- Product Detail XZT-150D
  • 4- Product Detail XZT-150D
  • 5- Product Detail XZT-150D

What Makes Newsmart Your Best Machinery Partner?

  • Equipped with full servo control, over 20% improvement.
  • The hot melt adhesive use Switzerland brand Robatech with sustainable, safer, and simpler.
  • Stable high-speed production up to 150-160pcs/min, suitable for continuous large-scale manufacturing.
  • Strong bonding technology ensures tight sealing and better insulation for coffee cups.
  • Independent station design reduces downtime and lowers maintenance costs.
  • Energy-saving system reduces power consumption by 10–15%.

Your Trusted Full Servo Double Wall Paper Cup Making Machine Supplier in China

As a direct manufacturer with 30+ years of experience, Newsmart provides a full servo double-wall cup manufacturing machine designed for high-speed, stable production. With intelligent control and independent stations, it reduces downtime, lowers labor costs. It provides premium cup quality for global packaging businesses.

Double Wall Paper Cup Machines Made for You and Your Beverage Business

Do you need Newsmart paper cup machines and paper sleeve machines? Please kindly check the tank.

XZT-150D Ripple Cup Machine for Hot Drinks
XZT-150D Ripple Cup Machine for Hot Drinks

150cups/min high-speed, full-servo stable, 11Kw low-energy ripple cup production.

XZT-150DR Paper Cup Sleeve Machine with Inline Ripple
XZT-150DR Paper Cup Sleeve Machine with Inline Ripple

Switchable embossing, flexible production of smooth or ripple-textured cup sleeves.

Newsmart-200 Full-Servo High-Speed Automatic Paper Cup Machine

Full-servo precision control, various sizes compatible, stable, continuous, high-output operation.

XZT-150 Fully servo-driven tea paper cup machine
XZT-150 Fully Servo-Driven Tea Paper Cup Machine

Energy-saving, full-servo drive, high production rate, fully automatic disposable cup manufacturing.

Why Our High-Efficiency Double Wall Paper Cup Machine Is Perfect for You?

Our double-wall paper cup forming machine is engineered for higher efficiency, stable production, and lower operating costs. With advanced servo technology and intelligent control, it has long-term reliability and stability.

Flexible Speed Options
Full Servo Control System

Run steadily and higher forming accuracy.

Energy-Saving System
High-Speed Production Capacity

Runs up to 150–160pcs/min with consistent output.

Independent Station Design
Independent Station Design

Each station operates separately, while downtime has been reduced, and maintenance has become simpler.

Built for Large-Scale Disposable Paper Cup Production Line
Strong Bonding Technology

Ensures tight sealing and excellent insulation for double wall cups.

Full Servo vs Mechanical: Which Double Wall Paper Cup Making Machine Is Right for You?

Our double-wall paper cup forming machine with full servo technology delivers over 30% higher forming accuracy and a reduction in downtime by around 20%. Independent servo-driven stations ensure stable high-speed production at 150-160pcs/min, while cutting down energy consumption by 10–15%.

Full Servo vs Mechanical Which Double Wall Paper Cup Making Machine Is Right for You
How You Can Maximize Output with High-Speed, Stable Production

How You Can Maximize Output with High-Speed, Stable Production

Designed for large-scale manufacturing, this high-speed double-wall paper cup-making machine runs at 150-160pcs/min with stable quality. The intelligent control system helps reduce downtime to 20% and significantly improving production efficiency.

Resource

Product Catalog
Catalog Download

See all the machines and solutions you can use.

Machine Videos
Videos

Watch how you can run our smart paper cup machines.

 

Why You Need NewSmart Machine

Why You Need NewSmart Machine
Why You Need NewSmart Machine

As a factory focused on full servo technology, the advanced fully automatic double wall paper cup making machine systems equipped with more than 10 independent servo motors. Compared to traditional machines, our solutions can let the forming accuracy increase by 30% and the downtime has been reduced by 20%, helping customers have efficient production.

Double Wall Paper Cup Production Solutions for You

Plastic Cup Upgrade Solution in Colombia
Plastic Cup Upgrade Solution in Colombia

A customer in Colombia specializing in plastic cup production needed to add an outer paper sleeve. After comparing several suppliers, they chose our double-wall paper cup making machine for its stable, high-speed performance (150cups/min) and precise servo control. The solution improves product value.

Double Wall Coffee Cup Production Project in Saudi Arabia
Double Wall Coffee Cup Production Project in Saudi Arabia

A packaging manufacturer in Saudi Arabia, focused on supplying coffee brands, required a high-speed and reliable solution for double-wall paper cups. They chose our full servo paper cup double wall forming machine to ensure strong bonding quality and consistent insulation. Due to stable operation, the downtime has been reduced by approximately 20%, the production capacity and order completion time have significantly improved.

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Full Servo Technology for Your Double-Wall Sleeve Paper Cup Production

Full Servo Technology for Your Double-Wall Sleeve Paper Cup Production

Independent servo control, high speed, and stability, with quick return on investment.

Explore More About Our Company

Specifications

Check if our machines meet your production needs.

Technical ParameterXZT-150D Full servo double wall paper cup machine
Cup Size4-16oz
Material170-380GSM coated or uncoated
Speed150-160pcs/min
Power Supply3phase 380V 50Hz, 34KW

(running consumption is 11KW)

Air Supply0.6Mpa (running consumption 0.5Nm3/min)
Weight2800KG
Dimension2460Lx1620Wx1780H
Product typeHollow cup, corrugated cup
Technical ParameterXZT-150DR Paper cup sleeve machine in line ripple
Cup Size4-16oz
Material170-380GSM coated or uncoated
Speed120-150pcs/min
Power Supply3phase 380V 50Hz, 34KW

(running consumption is 11KW)

Air Supply0.6Mpa (running consumption 0.5Nm3/min)
Weight2800KG
Dimension2460Lx1620Wx1780H
Technical ParameterXZT-150DW Full servo double wall paper bowl machine
Cup Size16-57oz
Material170-380GSM coated or uncoated
Speed120-150pcs/min
Power Supply3phase 380V 50Hz, 34KW

(running consumption is 11KW)

Air Supply0.6Mpa (running consumption 0.5Nm3/min)
Weight2500KG
Dimension2500Lx1280Wx1780H

Voices From Our Clients

  • “We’ve been using this doublewall paper cup making machine for 10 months, and it’s completely upgraded our production line. The machine runs steadily 24/7, with an extremely low failure rate and high precision in double-wall cup forming. Our insulated paper cups for coffee and hot drinks sell well in the local market, and the production efficiency meets our large order demands perfectly. After-sales support is also thoughtful, which makes us very satisfied with this investment.”

    Carlos M., Owner
    Mexico Packaging Factory
  • “As a medium-sized paper product manufacturer, we needed a reliable high-speed double-wall paper cup-making machine to expand our product range. This machine exceeds our expectations: it’s easy to operate, energy-saving, and produces flawless double-wall paper cups with tight bonding and uniform size. It helps us save a lot of labor costs and improve product quality, winning more long-term customers for our business.”

    Sophia L.
    Portugal Packaging Production Manager
How does the double wall paper cup making machine work?

The double-walled paper cup production system can match speed models, such as the XZT-150 full servo paper cup machines. After the sleeve cup is formed, the inner cup is ejected from the paper cup machine onto an auxiliary turntable, where it automatically drops into the outer sleeve, ensuring smooth demolding of the double-walled paper cup.

Can I use only base paper for double wall cups?

There are two production options. The first is to use coated paper or hot-melt adhesive applied by the paper supplies. The second option is to equip the machine with an additional hot-melt glue system, allowing the use of plain base paper. The machine will apply hot-melt adhesive during production.

What is the difference between single wall and paper cup double wall forming machines?

A single-wall paper cup machine produces standard cups with a curled rim and bottom knurling to ensure sealing and structural strength. In contrast, a 4–16oz double-wall paper cup machine focuses on forming and wrapping an outer sleeve around the inner cup, without rim curling and bottom knurling processes on the outer layer. These two machines are typically used together in production: the single-wall paper cup machine produces the inner cup, while the industrial double wall cup making machine forms and applies the outer sleeve, creating a complete insulated cup for hot beverage applications.

Full Servo vs Mechanical: Which fully automatic double wall paper cup making machine is better for your business?

Starting a new production line with a high-speed double-wall paper cup-making machine, one of the most important decisions manufacturers face is choosing between a mechanical machine and modern full servo technology. It will impact production capacity, labor cost, and long-term profitability.

Limitations of Traditional Mechanical Machines

Traditional mechanical machines use gears, chains, and cam-driven systems to operate multiple forming stations. Although this structure has been used for many years, it has some limitations. Because all stations are mechanically linked, any failure in one part can cause the machine to stop and be repaired by hand. This often leads to production stoppages and increased maintenance time. In high-speed production environments, misalignments can result in defective cups or machine wear.

Full Servo Driven Machine Advantages

In contrast, a full servo high-efficiency double-wall cup forming machine adopts a different approach. Each station is independently controlled by a servo motor, allowing precise control. As a result, the machine operates more smoothly at high speeds.

Speed and Stability

Speed and stability are where the differences become even more evident. The mechanical operation time is not as long as that of the fully servo system. Because keeping the machine on all the time will wear, resulting in a shorter service life and increased maintenance time. Servo-driven machines, however, can achieve stable speeds of 150-160pcs/min. It’s good for manufacturers supplying large-volume clients such as coffee chains, food packaging distributors, and OEM brands.

Reduced Maintenance and downtime

Maintenance and downtime are also important aspects. In mechanical systems,  a single issue can require stopping for inspection and testing. This not only reduces productivity but also increases labor intensity. A full servo system, on the other hand, isolates each station. If an issue occurs, it can be quickly identified through the intelligent control system, and maintenance can be performed with minimal disruption. Many manufacturers report downtime reductions of up to 20% after upgrading to servo machines.

Energy Efficiency and Lower Production Costs

Energy efficiency and operating costs further highlight the advantages of servo technology. Mechanical machines often run continuously at fixed speeds with more power. Full servo machine’s energy consumption has been reduced by 10-15%. Combined with lower maintenance frequency, this leads to a significantly lower total cost of ownership.

The double-wall paper cup-making machine depends on your production goals. If your priority is low initial investment and simple operation, a mechanical machine may still be an option. However, long-term profitability, a full servo solution is clearly the better choice.

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